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Fabricated Intake

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  #1  
Old 10-22-2002 | 09:52 PM
Jay Lincoln's Avatar
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Wink Fabricated Intake

It sure is ugly, but at least it's done! It sure would look good in carbon fiber.

 
  #2  
Old 10-22-2002 | 09:55 PM
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This might be a better picture.

 
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Old 10-22-2002 | 09:59 PM
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Jay- Don't leave us in the dark! What's it made from and how did you form it? Looks a little bumpy but I bet it works well.
 
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Old 10-22-2002 | 10:20 PM
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I welded it together in my garage, from 12 pieces of aluminum tubing and sheet. As you can see, I'm not a very accomplished aluminum welder, but I'm getting better. I haven't welded any aluminum for 25 years. It also isn't easy to weld 16 gauge aluminum anyway. It just replaces the stock rubber boot.

It's a prototype part that will used as a pattern, after testing. I'm going to look into making the part out of carbon fiber.

Right now, the clamp arrangement is making my Accufab T/B stick
(again), so I have to get a longer piece of 4.5" silicone hose. The clamp has to be all the way up the throttle body, or it distorts just wnough to make the T/B stick.

I added weld bungs to the base, so I can use -12 braided steel hose for the PCV system. It's a little pricy to use, but I have always liked the look.

I'll keep you posted on the progress.
 
  #5  
Old 10-22-2002 | 10:33 PM
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Looks good, I cant imagine how long it would take to make something like that.
 
  #6  
Old 10-22-2002 | 10:54 PM
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38-39 hours to this point. Prototype stuff like this thake a lot of hours to get it right. Before I send it out for duplication, I'm going to bondo it smiith, and have it powder coated. Then they can make a form from it. Subsequent parts should take considerably less time.
 
  #7  
Old 10-23-2002 | 12:57 AM
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me

i want one man
 
  #8  
Old 10-23-2002 | 03:59 AM
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Wow, if you made one of those in carbon fiber, I would be your first customer...I promise
 
  #9  
Old 10-23-2002 | 04:35 AM
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Jay
First off....nice job.....second, it looks like you might have to make a couple different styles if you plan to market them anyway. Your MAF set-up and mine are definately different. The Fast-Air setup that I use, positions the MAF quite a bit lower.
Dale
 
  #10  
Old 10-23-2002 | 05:11 AM
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Looks good! Wish I could make stuff like that!
 
  #11  
Old 10-23-2002 | 11:28 AM
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Dale, if the MAF is lower, do you still use the stock rubber boot?
 



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